Laser Process Engineer, NPI in Berlin

Position

Laser Process Engineer | NPI

Reports to

Laser Technologies Manager

Location

Berlin, CT

Description

As a Laser Process Engineer – NPI, you will be responsible for leading multiple facets of New Product Introduction by working independently as well as with cross-functional project teams to successfully execute and launch new programs related to Laser Technologies, including Laser Cutting, Laser Welding, and Laser Marking.

Goals

• Become a trusted and respected AVNA team member through relationship building and collaboration.
• Lead by example and promote the AVNA Mission, Pillars, and Values.
• Support the continuous growth of new laser-based business through the successful launch of new products that meet the project objectives.
• Manage and complete yearly goals and tasks, within budget and on time.

Attributes

• Has a positive team focused attitude and can-do mindset in a fast-paced manufacturing environment.
• Responsive and assertive, self-motivated, and hands-on.
• Professional, collaborative, and adaptable. Works well under pressure and can manage change and complexity in dynamic social environments.
• Ability to develop and maintain strong collaborative relationships with internal and external customers.
• Analytical, technical, and problem-solving skills, with a results-driven mindset.
• Drives total customer satisfaction, both internal and external.
• Seeks to understand other facets of Manufacturing including Quality, Design & Automation, Project Management, Accounting, Quoting/Estimating, Sales, etc.
• Can work independently and/or with cross-functional project teams and other departments.
• Can multitask and manage multiple projects at the same time.
• Extremely detailed oriented, organized, and with excellent time management skills.
• Ability to make decisions, manage challenges, and offer solutions to challenges.
• Welcomes other’s feedback and ideas.
• Professional attitude and able to manage emotions.

Responsibilities

• Drive and/or support all aspects of New Product Introduction related to Laser processes, equipment, and products.
• Drive and/or support new program launches and the successful transition to the Production/Sustaining teams.
• Ensure all Laser processes for new programs meet the established requirements (cycle times, efficiencies, quality, etc.) prior to the transfer from NPI to Production.
• Work closely with the R&D Laser Personnel to ensure a successful transfer and hand-off of R&D projects to the NPI and Project Management teams.
• Develop and execute part, process, and equipment qualifications for IQ/OQ/PQ.
• Develop process development documents, protocols, reports, work process instructions, visual standards, training documents, setup sheets, parameter sheets, etc.
• Collaborate and support other project team members and Quality Engineers to review and create Process Routings, Control Plans, PFMEA’s, Material Data Sheets, etc.
• Troubleshoot and perform root cause analysis to resolve nonconformances in the process.
• Set up equipment, create part programs, and develop efficient and robust laser-based processes.
• Effectively communicate with internal team members, project management, or external customers, on different requests related to NPI for Laser Technologies.
• Support and/or drive meetings and conference calls, both with internal and external customers.
• Support and/or drive Design for Manufacturability (DFM) and Design for Assembly (DFA) discussions with internal and external customers.
• Develop the scope and drive or support the implementation and qualification of new laser-based equipment for new programs.
• Willing to travel to customers, events, industry tradeshows, AVNA’s Costa Rica facility, etc., as needed.

Skills

• Excellent Technical Writing and Presentation skills
• Proficient with Blueprint reading and understanding of GD&T
• Proficient with conducting DOEs (Design of Experiments)
• Able to troubleshoot machines and processes

• Experience with the following software is preferred

• Solid Works, Auto CAD (Draft Sight), Cagila (2D & 3D), Laser Welding and Laser Marking software.
• Understanding of G&M Code
• Understanding of how lasers and optics work, both from a theoretical and practical perspective
• Understanding of statistical software and interpretation of statistical charts

• Understanding of Medical Device Validation/Qualification Procedures

• PPAP/IQ/OQ/PQ
• PFMEA, GR&R, MSA, Test Method Validations
• Control Plans, Process Routings

Requirements

• Minimum of 5 years’ experience in Manufacturing.
• Experience and knowledge of Laser Processing including Laser Cutting, Welding, and Marking is highly preferred.
• Experience in Medical Component and Sub-Assembly Manufacturing and Medical PPAP procedures is highly preferred.
• Experience with developing robust and efficient processes and effectively launching new programs to high volume production.
• Experience in working with cross-functional project teams and external customers.
• Experience with custom machine solutions and automation is preferred.

Education

• BSME or equivalent work experience