Senior AVI Consultant / Engineer | Sterile Pharmaceutical Manufacturing
Location: Germany
About the role
We’re recruiting for a client who needs a Senior AVI Consultant / Engineer to lead the qualification, optimisation and lifecycle support of Automated Visual Inspection (AVI) systems for sterile pharmaceutical products. You’ll work hands‑on with production lines and act as the subject matter expert, independently leading recipe optimisation, qualification and inspection performance projects.
What you’ll do
- Develop and optimise AVI recipes
- Execute qualification and validation activities
- Create and maintain defect libraries and test sets
- Support FAT/SAT, commissioning and start‑up
- Investigate false rejects and detection failures
- Drive inspection performance improvements
- Train operations, quality and engineering teams
What we’re looking for
- 5+ years of dedicated AVI experience within pharmaceutical manufacturing
- Hands‑on experience with Brevetti CEA, Antares Vision, Convel, Stevanato or Seidenader systems
- Strong expertise in recipe development and optimisation, false reject reduction (FRR), defect detection improvement (PoD/AQL), defect libraries and test sets, and Knapp studies
- Experience executing FAT, SAT, IQ, OQ and PQ, and writing validation documentation
- Knowledge of GMP, GAMP5, Annex 1 and Data Integrity requirements
- Proven troubleshooting on production AVI lines
- Experience supporting sterile injectables, including vials, cartridges, syringes, ampoules and lyophilised products
- Machine vision and camera systems
- CCIT, HVLD or HGA technologies
- AI‑based inspection solutions
- Statistical analysis, DoE and OEE improvement
Who you are
An AVI subject matter expert who is confident leading projects independently in a sterile manufacturing environment, with hands‑on experience of Brevetti, Antares or Stevanato inspection platforms.
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AVI Consultant Arbeitgeber: RED Global
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